Twotone
Smart Factory Solution
Foundry / Machining / Industrial Film / IoT / Cloud
Foundry Specialized Manufacturing Execution Management Solution
Foundry MES
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Industry-specific support: auto-fabrication, trough, die-casting, others
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Technology and quality: Casting quality, lot management, recovery rate management, cost management
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Production plan/instruction, charging, melting, forming, pre-processing, injection, post-processing, inspection/shipment
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Cast metal technician consulting support
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No cloud-based server adoption, minimal cost, enhanced security and backup
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Web-based software: Anywhere, Anytime, Any Mobile & PC
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Providing scalability such as lack of computer maintenance, ease of use, and expansion of factories
Sales
(Order/Shipment/Client)
Production
(Molding/Melting/Pouring/Cleaning)
Quality
(Spectorometer/Test&Defect Report)
Digital Dashboard
(Real-time Monitoring)
Inventory Management
Material Management
Facility Management
BI & Report
Sales
(Order/Shipment/AS)
Production
(Machining/Heat treatment/Grinding/Assembly)
Quality
(Income/Process/Shipment)
Digital Dashboard
(Facility operation monitoring)
Inventory Management
Lot Tracking
Facility Management
BI & Report
Machining&Assembly Specialized Manufacturing Execution Management Solution
Machining & Assembly MES
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Support for specialization in industries such as processing casting materials, mold parts, and heavy equipment parts.
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Technology and quality: machined quality, lot management, processing cycle time, cost management
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processing plan/instruction, material injection, processing, heat treatment, outsourcing, grinding, finishing, inspection/assembly, packaging/shipping
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Lot tracking management through bar code system such as QR code
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Monitoring facility operation status, automatic non-operation collection, operation rate and comprehensive efficiency management of facilities
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Remote monitoring support for IoT-based facilities (low cost, simple, real-time)
Industrial film-specialized manufacturing execution management solutions
Industrial Film MES
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Specialized in manufacturing types, such as construction materials, industrial films, plastic fabric and wrapping paper
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Recipe management, mixing management, yield management, process performance and quality management
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Construction material manufacturing line: Production instruction, mixing, Lami, 1st Cutting / UV coating, 2st Cutting / inspection, inspection packaging, stock/shipping
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industrial film manufacturing line: production instructions, mix, extrusion, printing, lami, winder/cutting, fabric inspection, post-processing, inspection packaging, stock/shipping
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QR, lot tracking management through barcode
Managing Mix Recipes
Production
Quality
(Income/Process/Shipment)
Lot Tracking
(material&Fabric/Conditions)
Inventory Management
Material Management
Facility Management
BI & Report
Automatic data collection
(Run&Stop/Time/Energy used)
Monitor facility operations
Facility management report
Operating Rate Analysis
Low cost / Easy installation / Real-time monitoring
IoT Solution
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Automatic collection of facility operation data (operation/stop/power consumption by facility)
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Automatic aggregation and monitoring of facility operation status, operation time, and shutdown time
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Analysis of operation rate: by facility, by hour, cause and pattern of non-operation, etc.
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Monitoring the operation status of facilities and comprehensive efficiency management of facilities
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Simple installation and maintenance at low cost without complex deployment such as PLC connectivity
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Monitor from any device, including a smartphone, tablet, PC, or large screen
2021 Smart Factory Support Project
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Subject to support: Small and medium-sized manufacturing companies in Korea
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Support: 50% of the cost of introduction, Additional support of 5-20% for local expenses, Funding from KRW 0.7 billion to KRW 200 million in advancement
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Support times: 1st (1/22–2/25), 2nd (4/1–4/30), 3rd (6/1–6/30)
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Supervision: Ministry of SMEs and Startups
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Inquiry: Kim Tae-hwan, team leader of the business team
TEL: 070-4647-3922
H P: 010-2659-2131
E-mail: kxfile@twotone.co.kr
History
2020 Development and construction of IoT current sensor-based facility movement
monitoring system.
Development and Establishment of Full Moldline MES System in Casting Plant.
2019 Development and Construction of MES System for Building Material Manufacturing Process.
Development and Construction of MES System for Precision Casting Line
Manufacturing Process.
2018 MES Supply Partner Agreement with China Casting IT Company
(Chinese Qingdao Company)
Developing and Building a Plant Industry Construction Management System
2017 Development and construction of automotive component manufacturing process management (press/welding/assembly) MES system.
2016 Development and Establishment of Automatic Casting Plant (HWS) Line MES System.
Development and construction of MES system for parts processing manufacturing
process.
2015 Development and construction of MES system for vinyl/wrapping paper
manufacturing process.
Launch Web-based MES program package (databox).
R&D Outstanding Technology Selection (Production Information Cloud Service Platform Technology).
2014 Obtain Software Quality Certificate (GS Certification/MES Program Databox v1.0).
Venture Business Identification (Technology Guarantee Fund).
2013 Patent registration (Production point management system).
Dongseo University Industry-Academic Cooperation Signed (Dongseo University LINC Business Group).
Establishment of Two-Tone Corporation.
